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MolyKul Mono-Coat – High-Performance Industrial Coating

    MolyKul Mono-Coat – High-Performance Industrial Coating
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    MoS2 Coating products & service

    MolyKul Mono – Coat

    • Best cost and quality as sophisticated
    • Made In India Self proprietary synthesis
    • The only mass production commitment in the world

    MolyKul Mono-Coat, a MoS2 Dry film lubrication product by Hardai ARMND has emerged with numerous possibilities to enhance motion properties of machine mechanisms. A Nano lubrication technology, Made In India.

    • Reducing friction and wear through its low-friction interface
    • Enhancing efficiency by minimizing metal-to-metal contact
    • Providing lubrication and corrosion resistance
    • Extending component life and reducing maintenance costs
    • Offering versatility for high-load, high-speed, and harsh environments
    • Improving performance in bearings, LM guides, pumps, and other applications

    Product Data Sheet

    DFL Coating by HAES

    MoS2, chemical name for Molybdenum Disulfide, is a solid lubricant known for its exceptional friction-reducing properties. When applied as a dry film coating, MoS2 forms a durable layer on surfaces, providing smooth lubrication without the need for traditional liquid lubricants. This innovative coating technology has become a game-changer across various industries. (Contact Us for more information)
    1. MoS2 Coating for textile machine component: MoS2 coating on metal ring traveller to completely eleminating present practive of oil lubrication, is revolutionary method to improve yarn quality, reduce production cost, reduce downtime and maintanence. Join us on Linkedin
    2. MoS2 Coating on manufacturing machine components: The problem of jamming the collet, chuck and other moving marts of CNC machine and other manufacturing machine is a common problem. While maintanence, these components may breakdown. Presently, industrialists uses temperory solution of appying general purpose grease or costly grease to these components. MoS2 Dry lubrication coating is the permanant solution to manufacturing industry. Contact us for more info
    3. MoS2 Coating on automation components: Automation components like ball scew nuts, LM guide blocks, bearing components, bearing balls, steel balls, fasteners, circlips and washers, waved washers, nut and bolts, can be coated with MoS2 for improving life and efficiency. MoS2 coating brings up the reliability of these components in extreme and precision applications like aerospace and manufacturing. Contact us for more info
    4. MoS2 Coating on Engine & transmission components: Engine piston rings, cam shafts, springs, bearings and gears often wears out in engines due to rough use of it. Regular maintanence is not often observed by the user and the engine gets breakdown soon due to thermal loads and frictional loads. MoS2 coating on these components reduces the chances of breakdown due to thermal and frictional loads on these components. Contact us for more info
    5. MoS2 Coating on pumps and compressors components: Due to harsh environments like hard water, chemicals, oils, contaminated fuids, acids and salt liquids and moisturous air, components of pumps and compressors like bearings, swash pates, scews and threaded parts, seals, covers and fans, turbines and piston components often fails to serve the best efficiency. MoS2 coating not only is dry lubrication coating but also, protect components against corrosion. Contact us for more info
    6. MoS2 Coating on turbochargers components: Trurbochargers are high speed rotating components experinces heat and mist frictions. Due to which, the bush bearings, spacers and washers maintaining the precision and efficiency wears out and turbochargers looses its efficiency. MoS2 on bush bearings and MoS2 coating on spacers and washers of turbochargers, dry lubricate them locally even at extreme conditions and provides long term efficiency output by the turbocharger. Contact us for more info
    MoS2 dry film lubricant Coating SpecificationsParameters
    Film MaterialMolybdenum Di sulfide (MoS2)
    Coating on of ball bearing diameter1mm to 35mm
    ColourBlack
    Customized doping as per applicationCopper, Tin, Titanium, Chromium, Silicon, SiO2 and 16 other combinations of alloys as per application
    Film thickness1μm to 8μm
    Minimum Particle Size10 nanometer
    Coefficient of friction (COF)Tested as per ASTM G99 (Pin in disc test) with different compounding
    35000 RPM for 4 Hours (No Oil and No Grease)35000 RPM for 4 Hours (No Oil and No grease)

    Rotating Machines

    Cylindircal Roller Bearing

    Applications where MoS2 coating is benificial on cylindrical roller bearings

    1. Wheel hubs in vehicles
    2. Conveyor systems in industrial settings
    3. Crushers in mining operations
    4. Turbines in power generation
    5. Locomotives in rail transportation
    6. Tractors in agricultural machinery
    7. Aircraft engines in aerospace industry
    8. Ship propulsion systems in marine industry
    9. Forklifts in material handling equipment
    10. Filling machines in food and beverage processing
    11. MRI machines in medical equipment
    12. Robotic arms in robotics
    13. Yaw systems in wind turbines
    14. Pumps in petrochemical industry
    15. Printing presses in printing industry
    16. Spinning machines in textile industry
    17. Rolling mills in steel mills
    18. Labeling machines in packaging machinery
    19. Elevators in elevators and escalators
    20. Cranes in earthmoving equipment

    Applications where MoS2 coating is benificial on Tappered roller bearings

    1. Gearboxes in industrial machinery
    2. Spindle assemblies in machine tools
    3. Aircraft landing gear
    4. Wind turbine gearboxes
    5. Marine propulsion systems
    6. Printing press cylinders
    7. Power take-off (PTO) units in tractors
    8. Rock crushers
    9. Traction motors in locomotives
    10. Forklift mast assemblies
    11. Paper mill rollers
    12. Differential assemblies in automobiles
    13. Hydraulic pumps
    14. Electric motor shafts
    15. Axle shafts in off-road vehicles
    16. Roller coaster drive systems
    17. Bicycle cranksets
    18. Trailer axles
    19. Water pumps in irrigation systems
    20. Crankshafts in engines
    21.  

    Applications where MoS2 coating is benificial on Deep groove ball bearings

    1. Conveyor belt rollers
    2. Washing machine drum bearings
    3. Water pump motors
    4. Electric motors
    5. Air conditioning compressors
    6. Vacuum cleaner brush rollers
    7. Handheld power tools
    8. Exercise equipment mechanisms
    9. Garage door opener mechanisms
    10. Conveyor systems
    11. Packaging machinery
    12. Material handling equipment
    13. Pneumatic tools
    14. Industrial fans
    15. Pumping systems
    16. Printing presses
    17. Industrial mixers
    18. CNC machines
    19. Injection molding machines
    20. Rotary kilns
    21.  

    Applications where MoS2 coating is benificial on Planetary gear box

    1. Robotics arms
    2. Industrial mixers
    3. Printing presses
    4. Steel rolling mills
    5. Oil and gas drilling rigs
    6. Automotive assembly line robots
    7. Textile machinery (e.g., spinning frames)
    8. Packaging machinery (e.g., form-fill-seal machines)
    9. Marine propulsion systems
    10. Food processing machinery (e.g., dough mixers, extruders)
    11. Elevators and escalators
    12. Paper and pulp machinery (e.g., paper machines)
    13. Aerospace industry machinery (e.g., aircraft engines, landing gear systems)
    14. Chemical processing equipment (e.g., reactors, mixers)
    15. Plastic extrusion machines
    16. CNC machining centers
    17. Metal cutting and milling machines
    18. Hydraulic presses
    19. Earthmoving equipment (e.g., bulldozers, loaders)
    20. Industrial robots for material handling

    Applications where MoS2 coating is benificial on compound gear box

    1. Rolling mills in steel manufacturing
    2. Rotary presses in printing industry
    3. Extruders in plastic manufacturing
    4. Mixers in chemical processing
    5. Drilling rigs in oil and gas exploration
    6. Milling machines in metalworking
    7. Lathes in machining operations
    8. Shearing machines in metal fabrication
    9. Wire drawing machines in wire manufacturing
    10. Tube mills in tube manufacturing
    11. Autmotive gear box
    12. Cranes in material handling
    13. Hoists in construction and manufacturing
    14. Pumps in water treatment plants
    15. Compressors in industrial applications
    16. Shredders in recycling facilities
    17. Crushers in mining and quarrying
    18. Granulators in fertilizer production
    19. Agitators in food processing
    20. Dryers in manufacturing processes

    Applications where MoS2 coating is benificial on Deep groove ball bearings

    1. CNC milling machines
    2. CNC lathes
    3. 3D printers
    4. Laser cutting machines
    5. Electric injection molding machines
    6. Coordinate measuring machines (CMM)
    7. Robotic arms
    8. Automated assembly machines
    9. Packaging machinery
    10. Semiconductor manufacturing equipment
    11. Medical imaging devices (e.g., CT scanners, MRI machines)
    12. Electron microscopes
    13. CNC routers
    14. Industrial automation systems
    15. Machine tools (e.g., grinding machines, drilling machines)
    16. Inspection equipment (e.g., vision systems)
    17. Textile machinery (e.g., knitting machines)
    18. Material handling equipment (e.g., gantry cranes)
    19. Printing presses
    20. Automotive manufacturing equipment (e.g., assembly line robots)

    Applications where MoS2 coating is benificial on Bush bearings

    1. Electric motors
    2. Pumps (centrifugal, diaphragm, piston, etc.)
    3. Fans and blowers
    4. Compressors (reciprocating, rotary screw, etc.)
    5. Turbines (steam, gas, hydraulic)
    6. Gearboxes (helical, bevel, worm, etc.)
    7. Hydraulic cylinders
    8. Conveyors (belt, roller, screw, etc.)
    9. Cranes and hoists
    10. Machine tools (lathes, milling machines, etc.)
    11. Agricultural machinery (tractors, combines, etc.)
    12. Marine propulsion systems (ship engines, propeller shafts, etc.)
    13. Printing presses
    14. Food processing equipment (mixers, grinders, etc.)
    15. Mining equipment (crushers, screens, etc.)
    16. Textile machinery (looms, spinning frames, etc.)
    17. Construction equipment (excavators, bulldozers, etc.)
    18. Material handling equipment (forklifts, pallet jacks, etc.)
    19. Paper and pulp machinery (pulpers, refiners, etc.)
    20. Packaging machinery (filling machines, labeling machines, etc.)

    Applications where MoS2 coating is benificial on rotating shaft and cam follower

    1. Miniature CNC machines
    2. Compact 3D printers
    3. Small-scale packaging machinery
    4. Microfluidic devices
    5. Precision medical devices
    6. Miniature robotic arms
    7. Small-scale automation systems
    8. Micro-electromechanical systems (MEMS)
    9. Microscopy equipment
    10. Portable handheld instruments
    11. Small-scale textile machinery (e.g., knitting machines)
    12. Laboratory automation equipment
    13. Miniature injection molding machines
    14. Small-scale engraving machines
    15. Compact assembly line robots
    16. Portable analytical instruments (e.g., spectrometers)
    17. Miniature drilling and milling machines
    18. Compact woodworking machinery (e.g., mini lathes)
    19. Precision watchmaking and clockmaking machinery
    20. Small-scale semiconductor manufacturing equipment

    Applications where MoS2 coating is benificial on components of coupling

    1. Gas turbines
    2. Steam turbines
    3. Centrifugal pumps
    4. Compressors (reciprocating and rotary)
    5. Electric motors
    6. Generators
    7. Hydraulic pumps and motors
    8. Cooling tower fans
    9. Blowers
    10. Paper and pulp machinery (e.g., refiners)
    11. Printing presses
    12. Conveyors
    13. Lathes
    14. Milling machines
    15. Automotive assembly line equipment
    16. Marine propulsion systems
    17. Crushers (mining equipment)
    18. HVAC fans
    19. Chemical reactors
    20. Food processing conveyors

    Non-Rotating Machines

    Engine Pistons and components

    Applications where MoS2 coating is benificial on Pistons and engine components

    1. Piston Rings
    2. Compression Rings
    3. Oil Control Rings
    4. Wrist Pins (Piston Pins)
    5. Piston Skirt
    6. Piston Crown
    7. Connecting Rod
    8. Small End (Wrist Pin End)
    9. Large End (Crankshaft End)
    10. Crankshaft
    11. Main Journals
    12. Rod Journals
    13. Cylinder Liner (Sleeve)

    Applications where MoS2 coating is benificial on Linear motion guide block

    1. CNC milling machines
    2. CNC lathes
    3. Laser cutting machines
    4. 3D printers & diamond cutting machines
    5. Coordinate measuring machines (CMM)
    6. Industrial robots
    7. Automated packaging machines
    8. Textile machinery (e.g., weaving machines)
    9. Semiconductor manufacturing equipment
    10. Inspection equipment (e.g., vision systems)
    11. Material handling systems (e.g., conveyor belts)
    12. Pick-and-place machines
    13. Engraving machines
    14. Printing presses
    15. Assembly line equipment
    16. Wire and cable processing machines
    17. Automated storage and retrieval systems (AS/RS)
    18. Medical imaging devices (e.g., MRI machines)
    19. Woodworking machinery (e.g., CNC routers)
    20. Metal stamping and forming machines

    Applications where MoS2 coating is benificial on Hydraulic cylinder

    1. Piston rod
    2. Piston
    3. Cylinder bore
    4. Cylinder head
    5. Cylinder barrel
    6. Rod bearings
    7. Rod guide
    8. Cylinder end caps
    9. Rod clevis
    10. Cylinder mounting hardware
    11. Piston ring grooves
    12. Piston seals
    13. Rod seals
    14. Wear bands
    15. Head caps
    16. Threaded rod ends
    17. Retaining rings
    18. Nuts and bolts
    19. Lock nuts
    20. Tie rods

    Applications where MoS2 coating is benificial on components of hydraulic valve

    1. Spools
    2. Valve bodies
    3. Actuator mechanisms
    4. Relief valve discs
    5. Seats
    6. Solenoid armatures
    7. Cartridge bodies
    8. Solenoid coils
    9. Plungers
    10. Pilot valves
    11. Poppet valves
    12. Springs
    13. Cartridge housings
    14. Check valve bodies
    15. Pressure control valve seats
    16. Flow control valve spools
    17. Proportional valve spools
    18. Sequence valve bodies
    19. Pressure reducing valve seats
    20. Directional control valve bodies

    Applications where MoS2 coating is benificial on Spacers, washers, circlip and retaining rings

    1. Round spacers
    2. Hex spacers
    3. Standoff spacers
    4. Sleeve spacers
    5. Tapered spacers
    6. Threaded spacers
    7. Shoulder spacers
    8. Collar spacers
    9. Swage spacers
    10. Flanged spacers
    11. Belleville washers
    12. Finger spring washers
    13. Crescent spring washers
    14. Serrated spring washers
    15. Wave spring washers
    16. Compression springs
    17. Extension springs
    18. Torsion springs
    19. Constant force springs
    20. Wave springs
    21. Disc springs (Belleville washers)
    22. V-springs
    23. External retaining rings (circlips)
    24. Internal retaining rings
    25. E-clips
    26. Snap rings
    27. Spiral rings
    28. Wire rings
    29. External circlips
    30. Internal circlips

    Applications where MoS2 coating is benificial on Hydraulic cylinder.

    1. Robotic arms in manufacturing plants
    2. CNC routers in woodworking and metalworking industries
    3. Conveyor systems in distribution centers
    4. Automated packaging machinery in food and beverage production facilities
    5. Printing presses in commercial printing operations
    6. Material handling systems in warehouses and logistics centers
    7. Semiconductor manufacturing equipment in electronics fabrication plants
    8. Medical imaging devices in hospitals and clinics
    9. Aerospace industry equipment for assembly and testing
    10. Automotive manufacturing robots in car production plants
    11. Precision measuring equipment in quality control labs
    12. Textile machinery in textile manufacturing plants
    13. Metalworking machinery such as milling machines and lathes
    14. Food processing equipment in food manufacturing plants
    15. Pharmaceutical manufacturing machinery in pharmaceutical production facilities
    16. Packaging machinery in packaging plants
    17. Industrial automation systems for pick-and-place operations
    18. Laboratory automation equipment in research facilities
    19. Industrial 3D printers for additive manufacturing processes
    20. Hydraulic presses in manufacturing and fabrication industries

    Applications where MoS2 coating is benificial on components of Fasteners and mechanical joints

    1. CNC milling machines
    2. CNC lathes
    3. Injection molding machines
    4. Press brakes
    5. Metal stamping presses
    6. Die casting machines
    7. Extrusion machines
    8. Forging presses
    9. Sheet metal cutting machines
    10. Grinding machines
    11. Gear cutting machines
    12. Wire forming machines
    13. Surface treatment equipment (e.g., plating lines)
    14. Heat treatment furnaces
    15. Welding robots
    16. Riveting machines
    17. Assembly line equipment
    18. Packaging machinery
    19. Material handling equipment (e.g., conveyors, cranes)
    20. Industrial robots for automation

    Applications where MoS2 coating is benificial pumps and compressor

    1. Piston rings
    2. Piston skirts
    3. Piston pins (wrist pins)
    4. Cylinder bores
    5. Valve plates
    6. Valve springs
    7. Bearings (crankshaft bearings, connecting rod bearings, shaft bearings, thrust bearings)
    8. Crankshafts
    9. Connecting rods
    10. Cylinder heads
    11. Crossheads
    12. Seals (piston seals, shaft seals, gland packing)
    13. Wear bands
    14. Gaskets
    15. Valve seats
    16. Valve discs
    17. Cylinder liners
    18. Impellers
    19. Pump shafts
    20. Pump casings
    21. Pump diaphragms
    22. Pump liners
    23. Wear rings
    24. Valve balls
    25. Valve stems
    26. Valve cages
    27. Discharge and suction valves
    28. Pump housings
    29. Suction and discharge ports
    30. Flanges
    31. Bolts and fasteners
    32. Pump mounting hardware

    Applications where MoS2 coating is benificial on sliding switch in electronic board

    1. Electrical switches in consumer electronics (e.g., TVs, radios, remote controls)
    2. Automotive switches (e.g., light switches, window switches)
    3. Industrial control panels and machinery
    4. Household appliances (e.g., microwave ovens, washing machines)
    5. HVAC (heating, ventilation, and air conditioning) controls
    6. Lighting controls (e.g., dimmer switches)
    7. Power tools (e.g., drills, saws)
    8. Circuit breakers and electrical distribution panels
    9. Medical equipment controls (e.g., hospital beds, patient monitors)
    10. Aerospace and aviation controls (e.g., cockpit switches)
    11. Elevator and escalator controls
    12. Railway and subway control systems
    13. Marine navigation and control panels
    14. Agricultural machinery controls (e.g., tractors, combines)
    15. Security system controls (e.g., alarm panels, access control)
    16. Telecommunication equipment (e.g., phone systems, routers)
    17. Process control systems in manufacturing plants
    18. Audio equipment (e.g., amplifiers, mixing consoles)
    19. Laboratory equipment controls (e.g., analytical instruments)
    20. Gaming consoles and controllers

    Key Features and Benefits of MoS2 Coatings

    1. Friction Reduction: MoS2 coatings drastically reduce friction between moving parts, leading to smoother operation and reduced wear and tear.
    2. Wear Resistance: The protective barrier created by MoS2 coatings enhances wear resistance, extending the lifespan of critical machinery components.
    3. High-Temperature Stability: MoS2 can withstand high temperatures, making it ideal for applications where traditional lubricants may break down.
    4. Corrosion Protection: MoS2 coatings also offer corrosion protection by preventing metal-to-metal contact and oxidation.

    Advantages of MoS2 Dry Film Lubricant Coating

    1. Maintenance Reduction: MoS2 coatings minimize the need for frequent lubrication and maintenance, saving time and costs.
    2. Improved Efficiency: Reduced friction translates to improved energy efficiency and reduced operating temperatures.
    3. Environmental Friendliness: Dry film lubricant coatings eliminate the risk of oil leaks and contamination, making them environmentally friendly.

    Embrace the Future with MoS2 Coatings

    MoS2 dry film lubricant coating represents a cutting-edge solution for enhancing efficiency and reliability in industrial applications. By leveraging the benefits of MoS2 technology, businesses can optimize operations, reduce downtime, and extend the lifespan of critical machinery components.

    What Our Client Says About Us

    The MoS2 Coated Gears have found satisfactory working on ground station testing trials which was tested as dry film lubrication (Without grease, without oil)

    ISRO

    Scientist Isro

    The ring traveler spinning after MoS2 Coating have definitely improved the yarn quality for us. It is definitely a good solution which is Made In India for Improving textile manufacturing machine efficiency

    Lakshmi Ring Travellers

    R&D Head

    “The Molybdenum Disulfide coating on bearing balls has qualified all our testing standards and quality clearances at VEM Technologies, Hyderabad, India.”

    VEM Technologies

    DFL Coating by HAES

    MoS2-based dry film lubrication coating, designed to minimize friction and wear in machinery and equipment. This advanced coating provides a durable and long-lasting lubrication solution without the need for traditional liquid lubricants.

    Key Features and Benefits

    1. MoS2 Technology: Molybdenum disulfide (MoS2) offers exceptional anti-friction properties, reducing wear and extending component lifespan.
    2. Dry Film Application: MolyKul Coat applies as a dry film, eliminating the mess and environmental concerns associated with liquid lubricants.
    3. Enhanced Performance: By reducing friction, MolyKul Coat enhances machinery performance and efficiency, optimizing operational output.
    4. Longevity and Durability: The durable nature of MoS2 ensures long-lasting lubrication, reducing the frequency of maintenance and downtime.

    Let’s work together on your next project

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