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MolyKul Coat

Micro-Coating Service of Dry Lubricant on various engineering components. In the dynamic landscape of industrial lubrication, the quest for efficient and sustainable solutions continues to evolve. One groundbreaking technology that’s gaining prominence is MoS2 dry film lubricant coating, offering a transformative approach to overcoming the complexities associated with traditional oil-based lubricants.

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MolyKul Micro-Coat: Enhancing Performance and Durability in Rotating and Linear Motion

MolyKul Micro-Coat, an innovative coating solution from Hardai ARMND Engineering Solutions, is revolutionizing the performance and durability of rotating and linear motion parts. This advanced coating, composed of molybdenum disulfide (MoS2), offers exceptional lubrication properties, reducing friction and wear while enhancing overall efficiency.

MoS2, a naturally occurring mineral, possesses a layered structure that allows it to form a low-friction interface between contacting surfaces. When applied as a coating, MolyKul Micro-Coat creates a protective layer that minimizes metal-to-metal contact, reducing friction and wear. This results in smoother operation, extended component life, and reduced energy consumption.

The unique properties of MolyKul Micro-Coat make it an ideal solution for a wide range of applications. It is particularly effective in high-load, high-speed environments, where traditional lubricants may fail. Bearings, ball screws, LM guides, pumps, and compressors are just a few examples of components that can benefit from this advanced coating.

In addition to its exceptional lubrication properties, MolyKul Micro-Coat also exhibits excellent corrosion resistance. This makes it suitable for use in harsh environments, where moisture and chemicals can compromise the performance of traditional lubricants. The coating’s ability to withstand extreme temperatures further enhances its versatility, allowing it to perform reliably in both hot and cold operating conditions.

The application of MolyKul Micro-Coat is a straightforward process that can be tailored to specific component requirements. The coating can be applied using various techniques, including physical vapor deposition (PVD) and chemical vapor deposition (CVD). This flexibility ensures that the coating can be integrated seamlessly into existing manufacturing processes.

By incorporating MolyKul Micro-Coat into their designs, engineers can significantly improve the performance and durability of rotating and linear motion parts. Reduced friction and wear lead to increased efficiency, extended component life, and reduced maintenance costs. The coating’s corrosion resistance and temperature stability further enhance its value, making it an ideal solution for demanding applications across various industries.

MolyKul Micro-Coat: A Revolutionary Dry Lubricant for Pumps and Compressors

MolyKul Micro-Coat, a groundbreaking innovation from Hardai ARMND Engineering Solutions, is revolutionizing the lubrication landscape for pumps and compressors. This advanced coating, composed of molybdenum disulfide (MoS2), offers exceptional dry lubrication properties that surpass traditional lubricants in various demanding applications.

MoS2, a layered material with a unique crystal structure, exhibits remarkable self-lubricating characteristics. When applied as a thin coating on critical components such as bearings, ball screws, LM guides, and rotating and linear motion parts, MolyKul Micro-Coat creates a low-friction surface that significantly reduces wear and tear.

Unlike conventional lubricants that rely on a liquid or grease film, MolyKul Micro-Coat forms a dry, solid film that adheres firmly to the substrate. This eliminates the need for frequent lubrication, reducing maintenance downtime and costs. Moreover, the dry nature of the coating prevents contamination of the surrounding environment, making it an ideal solution for applications where cleanliness is paramount.

The exceptional performance of MolyKul Micro-Coat stems from its unique tribological properties. The layered structure of MoS2 allows for easy shear, reducing friction and preventing metal-to-metal contact. This results in reduced energy consumption, improved efficiency, and extended component life.

In pumps and compressors, MolyKul Micro-Coat plays a crucial role in enhancing performance and reliability. By reducing friction in critical components, it minimizes energy losses, improves flow rates, and reduces noise levels. The dry lubrication properties also eliminate the risk of lubricant contamination, ensuring the purity of the pumped or compressed fluid.

Furthermore, MolyKul Micro-Coat exhibits excellent resistance to extreme temperatures, high loads, and corrosive environments. This makes it an ideal choice for applications in harsh industrial settings, where traditional lubricants may fail. Its versatility extends to a wide range of materials, including steel, stainless steel, aluminum, and ceramics.

MolyKul Micro-Coat Components

MoS2, short for molybdenum disulfide, is a solid lubricant known for its exceptional friction-reducing properties. When applied as a dry film coating, MoS2 forms a durable layer on surfaces, providing smooth lubrication without the need for traditional liquid lubricants. This innovative coating technology has become a game-changer across various industries.

MoS2 coated balls

Micro-Coat on Metal rolling & spinning components

Mirco-Coat on Automation components

Micro-Coat on Fasteners and spacer

Key Features and Benefits of MoS2 Coatings

Friction Reduction: MoS2 coatings drastically reduce friction between moving parts, leading to smoother operation and reduced wear and tear.

Wear Resistance: The protective barrier created by MoS2 coatings enhances wear resistance, extending the lifespan of critical machinery components.

High-Temperature Stability: MoS2 can withstand high temperatures, making it ideal for applications where traditional lubricants may break down.

Corrosion Protection: MoS2 coatings also offer corrosion protection by preventing metal-to-metal contact and oxidation.

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Advantages of MoS2 Dry Film Lubricant Coating

Maintenance Reduction: MoS2 coatings minimize the need for frequent lubrication and maintenance, saving time and costs.

Improved Efficiency: Reduced friction translates to improved energy efficiency and reduced operating temperatures.

Environmental Friendliness: Dry film lubricant coatings eliminate the risk of oil leaks and contamination, making them environmentally friendly.

Embrace the Future with MoS2 Coatings

MoS2 dry film lubricant coating represents a cutting-edge solution for enhancing efficiency and reliability in industrial applications. By leveraging the benefits of MoS2 technology, businesses can optimize operations, reduce downtime, and extend the lifespan of critical machinery components.

MolyKul coat – MoS2 Anti friction dry film lubrication coating

MoS2-based dry film lubrication coating, designed to minimize friction and wear in machinery and equipment. This advanced coating provides a durable and long-lasting lubrication solution without the need for traditional liquid lubricants.

Key Features and Benefits

  • MoS2 Technology: Molybdenum disulfide (MoS2) offers exceptional anti-friction properties, reducing wear and extending component lifespan.
  • Dry Film Application: MolyKul Coat applies as a dry film, eliminating the mess and environmental concerns associated with liquid lubricants.
  • Enhanced Performance: By reducing friction, MolyKul Coat enhances machinery performance and efficiency, optimizing operational output.
  • Longevity and Durability: The durable nature of MoS2 ensures long-lasting lubrication, reducing the frequency of maintenance and downtime.
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MolyKul coat - MoS2 Anti friction dry film lubrication coating

Specification of MolyKul coat – MoS2 dry film Lubricant coating

MoS2 dry film lubricant Coating SpecificationsParameters
Film MaterialMolybdenum Di sulfide (MoS2)
Coating on of ball bearing diameter1mm to 15mm
ColourBlack
Compunding material as per applicationCopper, Tin, Titanium, Chromium,
Silicon, SiO2 & other alloys as per
application
Film thickness1μm to 8μm
Particle Size10 nanometer to 15 nanometer
Coefficient of friction (COF)Tested as per ASTM G99 (Pin in disc test) with different compounding
Bearing speed tested till date (Bearing 61906)35000 RPM for 4 Hour (No Oil & No grease)

MoS2 Lubrication Coating: Applications

  • Rotating Machines
  • Non-Rotating Machines
Cylindircal Roller Bearing
MoS2 dry film lubricant coating on cylindrical roller bearing

Applications where MoS2 coating is benificial on cylindrical roller bearings

  1. Wheel hubs in vehicles
  2. Conveyor systems in industrial settings
  3. Crushers in mining operations
  4. Turbines in power generation
  5. Locomotives in rail transportation
  6. Tractors in agricultural machinery
  7. Aircraft engines in aerospace industry
  8. Ship propulsion systems in marine industry
  9. Forklifts in material handling equipment
  10. Filling machines in food and beverage processing
  11. MRI machines in medical equipment
  12. Robotic arms in robotics
  13. Yaw systems in wind turbines
  14. Pumps in petrochemical industry
  15. Printing presses in printing industry
  16. Spinning machines in textile industry
  17. Rolling mills in steel mills
  18. Labeling machines in packaging machinery
  19. Elevators in elevators and escalators
  20. Cranes in earthmoving equipment
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Tappered Roller Bearing
MoS2 dry film lubricant coating on tappered roller bearing

Applications where MoS2 coating is benificial on Tappered roller bearings

  1. Gearboxes in industrial machinery
  2. Spindle assemblies in machine tools
  3. Aircraft landing gear
  4. Wind turbine gearboxes
  5. Marine propulsion systems
  6. Printing press cylinders
  7. Power take-off (PTO) units in tractors
  8. Rock crushers
  9. Traction motors in locomotives
  10. Forklift mast assemblies
  11. Paper mill rollers
  12. Differential assemblies in automobiles
  13. Hydraulic pumps
  14. Electric motor shafts
  15. Axle shafts in off-road vehicles
  16. Roller coaster drive systems
  17. Bicycle cranksets
  18. Trailer axles
  19. Water pumps in irrigation systems
  20. Crankshafts in engines
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Deep groove ball bearing
MoS2 dry film lubricant coating on deep groove ball bearing

Applications where MoS2 coating is benificial on Deep groove ball bearings

  1. Conveyor belt rollers
  2. Washing machine drum bearings
  3. Water pump motors
  4. Electric motors
  5. Air conditioning compressors
  6. Vacuum cleaner brush rollers
  7. Handheld power tools
  8. Exercise equipment mechanisms
  9. Garage door opener mechanisms
  10. Conveyor systems
  11. Packaging machinery
  12. Material handling equipment
  13. Pneumatic tools
  14. Industrial fans
  15. Pumping systems
  16. Printing presses
  17. Industrial mixers
  18. CNC machines
  19. Injection molding machines
  20. Rotary kilns
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Planetary Gear train
MoS2 dry film lubricant coating on gearbox

Applications where MoS2 coating is benificial on Planetary gear box

  1. Robotics arms
  2. Industrial mixers
  3. Printing presses
  4. Steel rolling mills
  5. Oil and gas drilling rigs
  6. Automotive assembly line robots
  7. Textile machinery (e.g., spinning frames)
  8. Packaging machinery (e.g., form-fill-seal machines)
  9. Marine propulsion systems
  10. Food processing machinery (e.g., dough mixers, extruders)
  11. Elevators and escalators
  12. Paper and pulp machinery (e.g., paper machines)
  13. Aerospace industry machinery (e.g., aircraft engines, landing gear systems)
  14. Chemical processing equipment (e.g., reactors, mixers)
  15. Plastic extrusion machines
  16. CNC machining centers
  17. Metal cutting and milling machines
  18. Hydraulic presses
  19. Earthmoving equipment (e.g., bulldozers, loaders)
  20. Industrial robots for material handling
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Compound gear train
MoS2 dry film lubricant coating on gear box

Applications where MoS2 coating is benificial on compound gear box

  1. Rolling mills in steel manufacturing
  2. Rotary presses in printing industry
  3. Extruders in plastic manufacturing
  4. Mixers in chemical processing
  5. Drilling rigs in oil and gas exploration
  6. Milling machines in metalworking
  7. Lathes in machining operations
  8. Shearing machines in metal fabrication
  9. Wire drawing machines in wire manufacturing
  10. Tube mills in tube manufacturing
  11. Autmotive gear box
  12. Cranes in material handling
  13. Hoists in construction and manufacturing
  14. Pumps in water treatment plants
  15. Compressors in industrial applications
  16. Shredders in recycling facilities
  17. Crushers in mining and quarrying
  18. Granulators in fertilizer production
  19. Agitators in food processing
  20. Dryers in manufacturing processes
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Ball screw & Roller screw
MoS2 dry film lubricant coating on ball screw

Applications where MoS2 coating is benificial on Deep groove ball bearings

  1. CNC milling machines
  2. CNC lathes
  3. 3D printers
  4. Laser cutting machines
  5. Electric injection molding machines
  6. Coordinate measuring machines (CMM)
  7. Robotic arms
  8. Automated assembly machines
  9. Packaging machinery
  10. Semiconductor manufacturing equipment
  11. Medical imaging devices (e.g., CT scanners, MRI machines)
  12. Electron microscopes
  13. CNC routers
  14. Industrial automation systems
  15. Machine tools (e.g., grinding machines, drilling machines)
  16. Inspection equipment (e.g., vision systems)
  17. Textile machinery (e.g., knitting machines)
  18. Material handling equipment (e.g., gantry cranes)
  19. Printing presses
  20. Automotive manufacturing equipment (e.g., assembly line robots)
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Bush Bearings
MoS2 dry film lubricant coating on bush bearing

Applications where MoS2 coating is benificial on Bush bearings

  1. Electric motors
  2. Pumps (centrifugal, diaphragm, piston, etc.)
  3. Fans and blowers
  4. Compressors (reciprocating, rotary screw, etc.)
  5. Turbines (steam, gas, hydraulic)
  6. Gearboxes (helical, bevel, worm, etc.)
  7. Hydraulic cylinders
  8. Conveyors (belt, roller, screw, etc.)
  9. Cranes and hoists
  10. Machine tools (lathes, milling machines, etc.)
  11. Agricultural machinery (tractors, combines, etc.)
  12. Marine propulsion systems (ship engines, propeller shafts, etc.)
  13. Printing presses
  14. Food processing equipment (mixers, grinders, etc.)
  15. Mining equipment (crushers, screens, etc.)
  16. Textile machinery (looms, spinning frames, etc.)
  17. Construction equipment (excavators, bulldozers, etc.)
  18. Material handling equipment (forklifts, pallet jacks, etc.)
  19. Paper and pulp machinery (pulpers, refiners, etc.)
  20. Packaging machinery (filling machines, labeling machines, etc.)
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Rotating shafts & Cam followers
MoS2 dry film lubricant coating on cam shaft

Applications where MoS2 coating is benificial on rotating shaft and cam follower

  1. Miniature CNC machines
  2. Compact 3D printers
  3. Small-scale packaging machinery
  4. Microfluidic devices
  5. Precision medical devices
  6. Miniature robotic arms
  7. Small-scale automation systems
  8. Micro-electromechanical systems (MEMS)
  9. Microscopy equipment
  10. Portable handheld instruments
  11. Small-scale textile machinery (e.g., knitting machines)
  12. Laboratory automation equipment
  13. Miniature injection molding machines
  14. Small-scale engraving machines
  15. Compact assembly line robots
  16. Portable analytical instruments (e.g., spectrometers)
  17. Miniature drilling and milling machines
  18. Compact woodworking machinery (e.g., mini lathes)
  19. Precision watchmaking and clockmaking machinery
  20. Small-scale semiconductor manufacturing equipment
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Coupling
MoS2 dry film lubricant coating on coupling

Applications where MoS2 coating is benificial on components of coupling

  1. Gas turbines
  2. Steam turbines
  3. Centrifugal pumps
  4. Compressors (reciprocating and rotary)
  5. Electric motors
  6. Generators
  7. Hydraulic pumps and motors
  8. Cooling tower fans
  9. Blowers
  10. Paper and pulp machinery (e.g., refiners)
  11. Printing presses
  12. Conveyors
  13. Lathes
  14. Milling machines
  15. Automotive assembly line equipment
  16. Marine propulsion systems
  17. Crushers (mining equipment)
  18. HVAC fans
  19. Chemical reactors
  20. Food processing conveyors
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Engine Pistons and components

Applications where MoS2 coating is benificial on Pistons and engine components

  1. Piston Rings
  2. Compression Rings
  3. Oil Control Rings
  4. Wrist Pins (Piston Pins)
  5. Piston Skirt
  6. Piston Crown
  7. Connecting Rod
  8. Small End (Wrist Pin End)
  9. Large End (Crankshaft End)
  10. Crankshaft
  11. Main Journals
  12. Rod Journals
  13. Cylinder Liner (Sleeve)
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Slides and linear motion guides block

Applications where MoS2 coating is benificial on Linear motion guide block

  1. CNC milling machines
  2. CNC lathes
  3. Laser cutting machines
  4. 3D printers & diamond cutting machines
  5. Coordinate measuring machines (CMM)
  6. Industrial robots
  7. Automated packaging machines
  8. Textile machinery (e.g., weaving machines)
  9. Semiconductor manufacturing equipment
  10. Inspection equipment (e.g., vision systems)
  11. Material handling systems (e.g., conveyor belts)
  12. Pick-and-place machines
  13. Engraving machines
  14. Printing presses
  15. Assembly line equipment
  16. Wire and cable processing machines
  17. Automated storage and retrieval systems (AS/RS)
  18. Medical imaging devices (e.g., MRI machines)
  19. Woodworking machinery (e.g., CNC routers)
  20. Metal stamping and forming machines
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Hydraulic cylinders

Applications where MoS2 coating is benificial on Hydraulic cylinder

  1. Piston rod
  2. Piston
  3. Cylinder bore
  4. Cylinder head
  5. Cylinder barrel
  6. Rod bearings
  7. Rod guide
  8. Cylinder end caps
  9. Rod clevis
  10. Cylinder mounting hardware
  11. Piston ring grooves
  12. Piston seals
  13. Rod seals
  14. Wear bands
  15. Head caps
  16. Threaded rod ends
  17. Retaining rings
  18. Nuts and bolts
  19. Lock nuts
  20. Tie rods
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Hydraulic Valves

Applications where MoS2 coating is benificial on components of hydraulic valve

  1. Spools
  2. Valve bodies
  3. Actuator mechanisms
  4. Relief valve discs
  5. Seats
  6. Solenoid armatures
  7. Cartridge bodies
  8. Solenoid coils
  9. Plungers
  10. Pilot valves
  11. Poppet valves
  12. Springs
  13. Cartridge housings
  14. Check valve bodies
  15. Pressure control valve seats
  16. Flow control valve spools
  17. Proportional valve spools
  18. Sequence valve bodies
  19. Pressure reducing valve seats
  20. Directional control valve bodies
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Spacers, circlips, washers and retaining ring

Applications where MoS2 coating is benificial on Spacers, washers, circlip and retaining rings

  1. Round spacers
  2. Hex spacers
  3. Standoff spacers
  4. Sleeve spacers
  5. Tapered spacers
  6. Threaded spacers
  7. Shoulder spacers
  8. Collar spacers
  9. Swage spacers
  10. Flanged spacers
  11. Belleville washers
  12. Finger spring washers
  13. Crescent spring washers
  14. Serrated spring washers
  15. Wave spring washers
  16. Compression springs
  17. Extension springs
  18. Torsion springs
  19. Constant force springs
  20. Wave springs
  21. Disc springs (Belleville washers)
  22. V-springs
  23. External retaining rings (circlips)
  24. Internal retaining rings
  25. E-clips
  26. Snap rings
  27. Spiral rings
  28. Wire rings
  29. External circlips
  30. Internal circlips
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Linear bearings

Applications where MoS2 coating is benificial on Hydraulic cylinder

  1. Robotic arms in manufacturing plants
  2. CNC routers in woodworking and metalworking industries
  3. Conveyor systems in distribution centers
  4. Automated packaging machinery in food and beverage production facilities
  5. Printing presses in commercial printing operations
  6. Material handling systems in warehouses and logistics centers
  7. Semiconductor manufacturing equipment in electronics fabrication plants
  8. Medical imaging devices in hospitals and clinics
  9. Aerospace industry equipment for assembly and testing
  10. Automotive manufacturing robots in car production plants
  11. Precision measuring equipment in quality control labs
  12. Textile machinery in textile manufacturing plants
  13. Metalworking machinery such as milling machines and lathes
  14. Food processing equipment in food manufacturing plants
  15. Pharmaceutical manufacturing machinery in pharmaceutical production facilities
  16. Packaging machinery in packaging plants
  17. Industrial automation systems for pick-and-place operations
  18. Laboratory automation equipment in research facilities
  19. Industrial 3D printers for additive manufacturing processes
  20. Hydraulic presses in manufacturing and fabrication industries
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Mechanical joints & Fasteners

Applications where MoS2 coating is benificial on components of Fasteners and mechanical joints

  1. CNC milling machines
  2. CNC lathes
  3. Injection molding machines
  4. Press brakes
  5. Metal stamping presses
  6. Die casting machines
  7. Extrusion machines
  8. Forging presses
  9. Sheet metal cutting machines
  10. Grinding machines
  11. Gear cutting machines
  12. Wire forming machines
  13. Surface treatment equipment (e.g., plating lines)
  14. Heat treatment furnaces
  15. Welding robots
  16. Riveting machines
  17. Assembly line equipment
  18. Packaging machinery
  19. Material handling equipment (e.g., conveyors, cranes)
  20. Industrial robots for automation
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Reciprocating pumps and compressor

Applications where MoS2 coating is benificial pumps and compressor

  1. Piston rings
  2. Piston skirts
  3. Piston pins (wrist pins)
  4. Cylinder bores
  5. Valve plates
  6. Valve springs
  7. Bearings (crankshaft bearings, connecting rod bearings, shaft bearings, thrust bearings)
  8. Crankshafts
  9. Connecting rods
  10. Cylinder heads
  11. Crossheads
  12. Seals (piston seals, shaft seals, gland packing)
  13. Wear bands
  14. Gaskets
  15. Valve seats
  16. Valve discs
  17. Cylinder liners
  18. Impellers
  19. Pump shafts
  20. Pump casings
  21. Pump diaphragms
  22. Pump liners
  23. Wear rings
  24. Valve balls
  25. Valve stems
  26. Valve cages
  27. Discharge and suction valves
  28. Pump housings
  29. Suction and discharge ports
  30. Flanges
  31. Bolts and fasteners
  32. Pump mounting hardware
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Electrical switch sliding contact

Applications where MoS2 coating is benificial on sliding switch in electronic board

  1. Electrical switches in consumer electronics (e.g., TVs, radios, remote controls)
  2. Automotive switches (e.g., light switches, window switches)
  3. Industrial control panels and machinery
  4. Household appliances (e.g., microwave ovens, washing machines)
  5. HVAC (heating, ventilation, and air conditioning) controls
  6. Lighting controls (e.g., dimmer switches)
  7. Power tools (e.g., drills, saws)
  8. Circuit breakers and electrical distribution panels
  9. Medical equipment controls (e.g., hospital beds, patient monitors)
  10. Aerospace and aviation controls (e.g., cockpit switches)
  11. Elevator and escalator controls
  12. Railway and subway control systems
  13. Marine navigation and control panels
  14. Agricultural machinery controls (e.g., tractors, combines)
  15. Security system controls (e.g., alarm panels, access control)
  16. Telecommunication equipment (e.g., phone systems, routers)
  17. Process control systems in manufacturing plants
  18. Audio equipment (e.g., amplifiers, mixing consoles)
  19. Laboratory equipment controls (e.g., analytical instruments)
  20. Gaming consoles and controllers
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